Semi-Skilled Operator Motors – Mechanical Fitting and Welding

Date: 17-Oct-2022

Location: Nigel, GT, ZA

Company: Alstom

We create smart innovations to meet the mobility challenges of now and the future. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses, autonomous subways, signalling and digital mobility solutions. Joining us means joining a truly global community of 34 500 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact.

Gibela Transport Rail Consortium invites suitably qualified candidates to apply for the position of Semi-Skilled Operator Fitting/Welding. The successful candidate will be based in Dunnottar, Nigel. The role directly reports to the EPU Manager.

Purpose:

  • Responsible for the assembly of the Stator Frame and certain Rotor / Final assembly operations
  • Main activities are mechanical fitting, as well as some welding of carbon steel
  • Perform complete assemblies to the specified Quality, Cost and Delivery requirements
  • Mechanical Fitting 80%; Welding (MIG) 20%.

 Responsibilities:

  • Stacking of the rotor and stator frame.
  • Fit and assemble all parts to the technical instructions & requirements.
  • Weld blocking segments according to the technical instructions & specifications
  • Lamination stacking and hot product shrinking.
  • Alignment of the rotor bars and cleaning with a metal brush
  • Preparation (alignment / cleaning) and quenching
  • Welding (carbon steel)
  • Machine Balancing after rotor assembly
  • Repair non-conformities (geometry, visual aspect in relation with the criteria) by following the prescribed repair specification
  • Perform self-assessment quality checks
  • Adhering to continuous improvement processes and teamwork
  • Reporting any problems to your direct supervisor/EPU manager for assistance
  • Complying with all safety related rules & regulations
  • Detecting and anticipating simple manufacturing anomalies, as well as more complex defects

Requirements:

  • Grade 12 with Mathematics and Science or N3 Certificate with technical Maths 
  • An accredited (TETA, MERSETA, etc.) welding course certificate / semi-skilled welder
  • Relevant experience within a manufacturing environment
  • 3 years’ experience in welding industrial methods or in a welding workshop, as well as work experience in a fitting trade
  • Knowledge of welding processes & principles
  • Basic knowledge of the properties of metals (mild steel – ref: & stainless steel – ref 304L)
  • Perform first level maintenance on welding/fitting tools & equipment
  • Able to use the crane for assembly operations and move the product with pallet trucks
  • Able to operate hand power tools, slings, drilling machines, grinders and other hand tools related to the job requirement.
  • Ability to read, interpret and apply technical documents (work instructions, welding parameters, safety instructions, etc.)
  • Working knowledge of EN/ISO welding standards (EN ISO 9606-1, EN 15085, ISO 3834) is an added advantage
  • Familiar / experienced with the use of jigs & fixtures.

Additional Requirements:

  • Must be physical fit with good eyesight and hearing
  • Must be able to work shifts and overtime when required
  • Can assemble components with the desired levels of quality
  • Ability to use basic hand tools and crane usage.
  • Ability to read and follow assembly instructions
  • Should be technically minded and practical
  • Good Interpersonal and communication skills (both written and verbal)

NB: Preference will be given to suitably qualified candidates from local communities and to candidates with disabilities.

Closing Date: Monday, 31st October 2022

We believe that a diverse and inclusive workforce is a lever to running a sustainable and successful business. We are dedicated to creating an inclusive environment where all our employees are encouraged to reach their full potential, and individual differences are valued and respected.

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